Plate processing is a very “HOT” service at Thép Bảo Tín. Not only ensuring the quality of finished products, but Thép Bảo Tín also takes pride in offering the most competitive prices on the market. Customers can contact 0932 059 176 for immediate consultation!
Plate Processing Service
Below are the characteristics of this service:
Table of Contents
Plate Processing Process
The plate processing process consists of 5 detailed steps:
1. Receiving Customer Requirements and Technical Drawings
This is the first and most important step to clearly understand the customer’s needs regarding the size, shape, materials, and other technical requirements for the plate.
2. Selection of Materials and Suitable Processing Methods
Based on customer requirements and the characteristics of the plate, the appropriate material (sheet steel, stainless steel, etc.) is selected. At the same time, an optimal processing method (laser cutting, plasma cutting, oxy-gas cutting, punching, etc.) is chosen to ensure quality and efficiency.
Common steel grades used include: SS330, SS400, SS490, SS540, SUS 304/201 (for stainless steel plates), with SS400 being the most commonly used because:
SS400 steel has high strength (tensile strength from 400 MPa to 510 MPa)
It has good impact resistance.
It is easily malleable, allowing for bending and stamping to meet customer requirements.
3. Processing According to Requirements
The processing steps according to the technical drawings are as follows:
Cutting: Use appropriate cutting methods to create the shape and size of the plate.
Bending: Bend the plate according to the requirements.
Punching: Create holes or special shapes on the plate.
Welding: Connect plate components (if necessary).
In this stage, modern machinery such as CNC laser cutting machines, CNC punching machines are required to achieve high accuracy.
4. Quality Inspection of the Product
Thoroughly inspect the technical parameters, dimensions, shape, and surface quality of the plate to ensure it meets customer requirements. Products that do not meet the standards will be processed again.
5. Packaging, Transport, and Delivery to Customers
Carefully pack the plates to prevent damage during transportation.
Deliver the product to the customer at the agreed time and location.
Processing Methods for Plates
There are 5 commonly used methods for plate processing, including:
Laser Cutting
Advantages:
Ensures extremely high precision, allowing for cutting of complex parts with small tolerances.
Clean, sharp cuts, reducing the need for further processing.
Fast cutting speed, especially for thin plates.
Minimal thermal deformation of the material.
Disadvantages:
Requires modern machinery, which can be expensive.
Not suitable for cutting very thick plates.
Plasma Cutting
Advantages:
Fast cutting speed, especially for thick plates.
Lower cost compared to laser cutting.
Can cut various types of metals.
Disadvantages:
Lower precision than laser cutting.
Cuts may be beveled and require additional processing.
Generates noise and smoke.
Bending
Advantages:
Creates plates with required shapes, corners, and precise curves.
Enhances the stiffness of the plate.
Cost-saving compared to welding multiple components.
Disadvantages:
Difficult to process many shapes or complex details.
Can cause material distortion if not done correctly.
Punching
Advantages:
Fast and efficient hole creation.
Versatile in terms of hole size and shape.
Ideal for mass production.
Disadvantages:
Only suitable for making holes, cannot cut other shapes.
May cause material distortion around the holes.
Welding
Advantages:
Joins plate components securely.
Creates complex structures.
Can repair damaged parts.
Disadvantages:
Causes thermal distortion of the material.
Requires skilled craftsmanship.
Can create welding defects.
Advantages of Plate Processing Service at BTS
It’s no surprise that Thép Bảo Tín’s plate processing service is trusted by many customers. Here are the key advantages that make BTS stand out and become the top choice in the market:
BTS uses modern plasma and laser cutting machines in the processing process. These machines help produce plates with precise, clean, and neat cuts.
BTS has a team of experienced technicians with high expertise, ensuring the quality of the plates.
BTS offers direct pricing from the factory, without intermediaries, helping customers save on costs.
BTS has a large warehouse system and a professional delivery team, ensuring the quality of the plates and timely delivery.
The BTS consulting team is knowledgeable about the products, providing the best support for customers.
Plate Processing Price List
The processing price varies depending on the material cost at the time, the complexity of the drawing, or specific customer requirements. To get the most accurate pricing, please contact Thép Bảo Tín for assistance.
Factors Affecting Processing Costs
Material Type Different materials have different costs. For example, plates made from stainless steel are more expensive than those made from regular carbon steel. Also, harder materials require more processing time, increasing the cost.
Plate Thickness Thicker plates require more material and processing time, as well as equipment with higher capacity, which leads to higher costs.
Plate Size Larger plates require more material and processing time, and larger equipment is needed, increasing the cost.
Quantity of Plates Larger quantities of plates usually have lower processing costs, as mass production helps optimize the process and reduce costs.
Complexity of Processing Requirements More complex processing requirements, such as CNC cutting, multi-detail punching, or high precision, take more time and effort, thus increasing the cost.
Processing Method Different processing methods have different costs. For example, CNC cutting is more expensive than manual methods.
Why Choose Plate Processing at Thép Bảo Tín
There are hundreds of companies offering plate processing services. However, not all can meet customer requirements efficiently. Here’s why you should choose Thép Bảo Tín for plate processing:
Years of Experience in Plate Processing Thép Bảo Tín has over 13 years of experience in importing and distributing steel materials, including plate processing. The company owns modern machinery that meets complex design requirements.
Quality Assurance Thép Bảo Tín guarantees to use high-quality materials and strict adherence to technical standards, ensuring the durability and precision of the plates.
Professional Customer Service Thép Bảo Tín’s consulting team is always available to answer any questions and assist customers in choosing the optimal processing solutions.
Conclusion
By choosing Thép Bảo Tín’s plate processing service, customers can be confident in the quality and cost of the products. You will receive the most thorough support to get exactly what you need. Don’t wait, contact Thép Bảo Tín today at 0932 059 176!
